Food Industry Flooring - Tanks Coatings

Food grade floorings and tanks protective coatings in food industry
  Australian manufacturer & contractor:

  5 Years of Real Warranty | Price beat by 10% | Australian-Made Quality Products 

Solutions for food processing areas, seafoods, beverages and bottelings,haelth & aged cares, wineries, poultries, commercial kitchens, dairy floorings, abattoirs & meet industries, breweries, bakery & dry goods, hospitality & clubs.

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Flexible & Food-grade Floorings & tank Coatings.

Alka-Coatings
We offer food grade flooring and coating solutions to be used in various applications and circumstances.  

We import raw materials to Australia, manufacture various resinous coating systems, supply the right material for your job, install the flooring and maintain your warehouse floors for many years to come.

Our comprehensive after sale services includes discounted maintenance over the coming years. We understand the requirements of food industry and will help you minimise your overall cost on installation, maintenance and over hall as much as possible. 

We can also help you with final flooring and coatings inspections and issuing all the required certificates. We serve a comprehensive cross-section of commercial & industrial sectors in Australia and Pacific region.

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1. Food grade flooring solutions for Diluted acids, Alkaline, food spills, oil & fats.

In food preparation areas, such as commercial kitchens, food & oil spills are unavoidable. So we can expect diluted or weak acids and alkaline, as well as  normal detergents that area used on a daily washing routines and chemicals such as drinkable ethanol in wineries and breweries.

The food grade floor must be able to tolerate daily washing routine, hot water and weak chemicals. Also, these floors are a high-traffic areas. Heavy trolleys with metal wheels will be used on these floors. In Addition, food spills can infiltrate un-coated concrete surfaces resulting in the growth of bacteria.

Our wall-to-floor flooring systems offer a seamless, impermeable barrier that can be easily cleaned and ensure a hygienic surface and is safe to walk on.

Our floor coating solutions for commercial kitchens provide the highest standards and help to comply with industry guidelines for good hygiene practice.

We offer solutions for

freezers (zero to -40C) and Cool rooms,

washrooms, commercial Kitchens,

loading bays, food processing areas,

wineries, beverage processing areas,

bakeries, hospitality and aged-cares; 

– Food-Grade,

– Durable, heavy-duty and long-lasting,

– Food safety compliant and will pass any inspection

Flexible and tough,

– Non-slip,

– Wall-to-floor seamless,

– chemically resistant to diluted acids & alkaline, fats, oils, grease, normal washing detergents,

– Easy to clean and maintain,

– Fast cure and quick turnaround options to meet your production requirements,

– Can be formulated to withstand extreme temperature fluctuations (please see solutions for -40 degree freezers at the further down this page),

– Available in a variety of colours.

 

Flexible floorings

Unlike many others, we offer flexible & food-grade epoxy flooring solutions. Flexibility is the key point to have a tough surface that can bear heavy shocks.

To be able to have a floor that can withstand high impacts, a degree of flexibility is a must. Depends on our formulations, we can also alter these properties to withstand extreme thermal shocks as well.

The epoxy coating system we use is 100% solid Alka 112 F flexible food grade epoxy coating system. It must be applied with our food grade penetrating solvent-based epoxy primer for damp surfaces.

 

Fast Cure Solutions for overnight installations

We formulate and manufacture a number of fast curing epoxy primers, binders and coating solutions.

We use epoxy screed and mortars based on specialised dry sand and various sizes (100 microns – 5 mm) mixed with 100% solid Alka 103 epoxy binder.

This binder allow up to 2 hours of application time, but cures rapidly straight after and is recoat able in 4 hours. This allows extremely fast installations, specially for over-night remedial epoxy floorings.

 

2. Chemical resistance Food grade flooring solutions for strong acids & Alkalines.

There are circumstances that a food-grade flooring must also tolerate strong chemicals such as hydro chloric acid (HCl), sulphuric acid, nitric acid, sodium hydroxide (NaOH) and other strong chemicals.

Dairy industry in particular uses Nitric Acid 5% as a detergent in dairy cleaned-in-placed system. Normal flooring solutions cannot tolerate these extreme conditions.

We offer solutions with extreme chemical resistance to withstand these extreme conditions. Obviously, these floors will be meet all the criteria of  previous food-grade solutions.

100% solid Alka 111 Novolac epoxy coating systems and 100% solid Alka 113 low viscous epoxy coating system can be formulated as food grade coating systems.

The exact formulation will be offered as a tailored formulation for each individual job depending on the technical data sheets of chemicals used on the floor.

Dairy Industries,

Vinegar factories

abattoirs, poultries, meet industry,  

3. Food grade protective coating solutions for alcohol tanks.

Wineries and breweries use tanks for their brewing alcohols which is corrosive. To protect the metal or concrete tanks used for storage  or processing, we have solutions depending on the concentration and detailed specification of process and storage.

The exact formulation will be offered as a tailored formulation for each individual job depending on the technical data sheets of chemicals used in those tanks.   

Wineries,

Breweries,

Any industry stores alcohol for disinfection,   

4. Chemical resistance Food grade protective coating solutions for strong acids & Alkalines tanks.

There are circumstances that a food-grade tank must also tolerate strong chemicals such as hydro chloric acid (HCl), sulphuric acid, nitric acid, sodium hydroxide (NaOH) and other strong chemicals.

Vinegar factories and insect sites among many other chemicals, use such tanks for various internal processes and storages.

We offer solutions with extreme chemical resistance to withstand these extreme conditions. Obviously, these floors will be meet all the criteria of  previous food-grade solutions.

100% solid Alka 111 Novolac epoxy coating systems and 100% solid Alka 113 low viscous epoxy coating system can be formulated as food grade coating systems.

The exact formulation will be offered as a tailored formulation for each individual job depending on the technical data sheets of chemicals used on the floor.

Vinegar factories,

fertiliser and Insect sites plants,

5. Freezers’ (-40C) Food grade flooring solutions

 

 One of the extreme circumstances that any floor can go through is in the minus 40 degree Celsius freezers.

These floors must tolerate extreme thermal fluctuations each time freezer doors are open and shot.

Also, in many instances, the only way to clean these freezers is to use boiling water and strong chemicals in order to clean them properly.

Our extremely flexible epoxy coating systems can damp impacts and thermal shocks effectively.

We can formulate the whole system from epoxy primer to epoxy screed and to the epoxy topcoat as a flexible food grade epoxy coating system.

Contact Us

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Alternatively, call us now on 1300 51 51 50